THE
DIFFERENCE:
Building Predictive Quality into Manufacturing Supply Chain
Quality and conformity are both potential outcomes of the manufacturing process, and serve as primary drivers for a manufacturing organization's risk profile, directly impacting production cost and output.
At Predisys, we empower organizations to achieve Quality Beyond Conformity, helping mitigate risks and reduce operating expenses to reach their full potential.
Outcome: Quality
Performance Within Specification Limits
Direct Correlation
First Pass Yield
Consumer Supply
Manual Inspection
Production Cost
Variation
Risk Profile
Marketshare
Profitability
Brand Loyalty
Outcome: Conformity
Performance Within Specification Limits
Direct Correlation
First Pass Yield
Consumer Supply
Manual Inspection
Production Cost
Variation
Risk Profile
Marketshare
Profitability
Brand Loyalty
“The new solution has the potential to save the company $8 million annually and makes it easy for employees to gain real-time data.”
Michael Kilday - Corporate Director of Quality Assurance
CONNECTING SUPPLY CHAINS GLOBALLY
Collaborative SPC
Quality is everyone's responsibility, so we built our platform for unparalleled collaboration with real-time data that was meaningful to all stakeholders.
Empowered Stakeholders
Engineering
Shop Floor
R&D
Suppliers
Supply Chain
Leadership
Operations
Logistics
Amplified Alerts and Dashboards
Out of Control
Out of Spec
Low Process Capability
Corrective Action
Predisys Integrates Seamlessly with
Supply Chain Connectivity
ACTIONABLE INTELLIGENCE FOR EVERYONE
Enterprise-Grade SPC and Quality Data Analytics in One Application
Predisys delivers a unique combination of
on-demand Quality Data Analytics and Enterprise-Grade SPC in one solution helping manufacturing, quality and product engineering teams proactively identify and prevent quality issues.
The Predisys solution, in real-time, melds learning and knowledge from manufacturing processes and product quality.
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Advanced
Analytics
Shop Floor
Quality Control
Uniquely Scalable
Native Azure Architecture provides unlimited scalability
Deployable at both internal plant locations and supplier locations
No code approach to configure the application to any process or industry
Proprietary drivers enable connection to any existing test infrastructure
Unique data normalization model enables global access to high-quality data
CONNECTIVITY AND ACCESS TO DATA
Empowering Innovation by Simplifying Integration
The Predisys data collection model allows real-time connectivity and integration with existing quality systems and test instrumentation. The Azure IoT platform further bolsters the Predisys agnostic approach to data collection, allowing for edge processing and further upstream visibility while adding even more flexibility from a data source perspective, enabling manufacturers to send data to the Predisys application via simple JSON messages.
Universal Data Integration Methodology
Predisys Analytical Suite™
"We chose the solution from Predisys because it can be integrated seamlessly into our existing Manufacturing Execution System. The large volumes of data that are generated from our complex manufacturing process are summarized into process capability and stability."
Iain Docherty - Engineering Group Leader
DIGITIZING THE HEALTHCARE INDUSTRY
Digitize Your Regulated Manufacturing Process
Predisys revolutionizes the healthcare industry
by digitizing regulated manufacturing processes. Meeting regulations, such as FDA 21 CFR Part II, has been a significant obstacle to digitization, hampering productivity and automation adoption.
However, Predisys enables compliance by supporting regulatory requirements for digital record management. Customers can validate compliance, eliminating the need for
paper-based systems.
What does it mean?
Move away from paper-based quality record keeping.
Automate your quality data collection and customer CoA reporting.
Turn paper based records into live quality intelligence and real-time SPC.
Improve compliance to regulations and lower the cost of validation.
"This is the best SPC software I have seen and it will only get better. I can only confirm that Medbio made the right choice with the software and the Predisys organization to continue and maintain this partnership."
Steve Morgan - Quality Manager at Medbio
SECURITY AND DATA OWNERSHIP
Predisys Ensures Your Data’s Security and Accessibility Through Azure Cloud
Predisys is an Azure Managed Application (Platform as a Service) that allows you to manage all your critical quality data under your own Azure tenant.
Predisys applications run within your network, fully integrated with all other Azure resources, such as Azure AD.
"We operate in a rapidly changing business, and customers have different kinds of network configurations. Both handling of and making the most of the data would be totally impossible with our old systems."
Jari Saali - Director of Quality and Process Development
TRUE SPC VS. SQC
Uniquely Connecting Quality Outcomes and Process Inputs
Most corporate SPC implementations are targeting product quality outcomes only. They use data collected from product inspection steps typically at the end of the manufacturing process. Connection between quality outcome and process inputs is difficult to identify.
With its partners, Predisys uses the Microsoft Azure IoT and Mission Critical Edge (MCE) architecture together with the latest sensor technologies to build true predictive controls into the manufacturing process. Advanced algorithms help to identify process conditions and automatically detect their fingerprints.
Process
Inputs
Quality
Outcomes
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Quality
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Product
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Process
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Time Series
Telemetric Data
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Supplier Quality
(Incoming Material)
Edge Data Collection Powered by Azure IoT
Removes Latency
Increased Data Storage
Unparalleled Insights
Big Data Quality and SPC Analytics
What does it mean?
Your manufacturing process is transformed from reactive quality to predictive process control.
