“Having all needed data in the database, where everyone can access it, has freed work capacity on the shop floor to the actual production process and away from the time-consuming bureaucracy of information retrieval and maintenance.”
Ilpo Korhonen - VP Production
Predisys® Analytical Suite
Since 1996, Predisys has helped companies focus on the key issues in their manufacturing facilities improving their product quality, accelerating new product launches and driving performance gains.
Today, Predisys specializes in developing user-friendly software solutions for advanced statistical process control (SPC), quality control, quality data management and manufacturing business intelligence. The Predisys solutions are built upon the latest Microsoft technologies including Microsoft Azure, Office 365, SQL Server, Mission Critical Edge, and IIoT.
This offers several significant benefits:
Simplicity for end users
Users can leverage their familiarity with Office365 applications and web-centric environment for all their information-work activities, regardless of their role or task. Tight integration with corporate IT infrastructure allows secure and seamless access by using single-sign-on and multifactor authentication capabilities.
Value and governance for IT
IT only needs to support a single set of technologies to enable comprehensive capabilities across the enterprise.
Speed and flexibility for the business
Customize and extend the platform quickly and easily at a variety of levels from personalization to enterprise application development.
Security and scalability of a platform built for the enterprise
Corporate leadership and IT can rest assured that the strategic data collected to and managed in Predisys is secure as it always remains in customer’s own Azure tenant. Every solution is individually deployed for each customer as a PaaS application making it easy to allocate computing recourses on-demand.
Predisys Analytical Suite is the ideal solution for helping manufacturers understand and control manufacturing processes, improve product quality, reduce operating costs and for increasing manufacturing visibility through Advanced SPC and Quality Data Analytics.
In addition, Predisys Analytical Suite is the perfect software tool to complement Six Sigma, Lean Six Sigma, Total Quality Management (TQM), and other continuous improvement methodologies.
The feature rich application suite provides the right level of interface and information to the plant floor operator, as well as to users with demanding analytical needs, such as production, quality management and R&D engineers.
A New Approach to Statistical Process Control
While Predisys Analytical Suite offers a comprehensive set of control charts and statistical tools for statistical process control (SPC) and advanced statistical engineering analysis, it offers significant additional benefits for users, system managers and ÍT-departments.
Predisys Analytical Suite has been designed as a modern rich web application for the internet generation. The robust server-based solution features centralized data storage and a scalable architecture that allows our customers to add additional applications and computing power as their business require. This architecture adds flexibility, significantly lowers the total cost of ownership and provides the most intuitive and user-friendly system on the market today.
Predisys Analytical Suite is the first enterprise-class statistical process control solution built for the modern web-centric world. The suite offers a cost-effective and comprehensive set of applications for statistical quality improvement, providing SPC, analytical, customization and ease-of-use features not found in other software packages.
A Cost-Effective, Robust Foundation
In addition to providing a cost-effective and robust foundation for the Predisys applications, the Microsoft platform facilitates collaboration, provide content management features, implement business processes, and supplies access to information that is essential to organizational goals and processes.
Together, Predisys Analytical Suite and the Microsoft platform (incl. the optional SharePoint) provide unrivalled opportunities for manufacturers who want to go beyond traditional entry-level statistical analysis and fully embrace modern, extendable analytical and IT technology for significantly improved quality control at reduced costs.
Future-Proof Modular Solution
Predisys Analytical Suite is a comprehensive, modular application suite for cost- and quality conscious manufacturers providing:
Statistical Process Control
Advanced Statistical Analytical Tools
Measurement System Analysis (Gage R&R)
For manufacturers seeking further improvement Predisys Analytical Suite can be extended with the Predisys BHR solution or Predisys Quality Management System.
Predisys® Analytical Suite
This real-time Statistical Process Control & Quality Analytics solution is the flag ship offer from Predisys. The solution is provided either as an on-premise solution, in Azure Cloud as a Managed Application, or as a hybrid of both.
Predisys Data Management Module
The Predisys Solution is built to sit on top of a solid centralized quality data management platform for global enterprises. It provides data collection interfaces for manual, semiautomatic and fully automated data collection from existing databases, instruments, automated test systems, automation equipment and IIoT/Edge devices. An integrated quality planning environment allows managing products, product versions, inspection processes, quality specifications, as well as product specific SPC rules. High-performance data query capabilities enable analytical work with very large data sets in near real time.
Predisys SPC Reports
A comprehensive statistical reporting extension for Microsoft Reporting Services (SSRS). This application is an ideal solution for corporate quality reporting, process capability and Gage R&R studies, Certificates of Analysis, Batch and Lot Summary Reports and any custom reports needed by quality teams, internal and external customers and suppliers. All reports have a web-based access and they can be fully customized to individual reporting needs. Predisys Analytical Suite comes with a library of existing report templates for various purposes, such as process/qualification, capability studies and Gage R&R. The reports can be automatically generated, printed into .pdf files and distributed over email to all stake holders.
Predisys Embedded SPC
A comprehensive SPC & Quality Data Analytics application for building customized and embedded SPC applications using Microsoft Visual Studio. Typical use cases are SPC applications that are embedded into other manufacturing solutions such as MES, process dashboards and customized SCADA applications. The unique direct data access technology allows Predisys SPC software to directly connect with customers' existing databases or big data cloud storages without a need to replicate any data into Predisys.
This solution offer is ideal for ultra-rapid SPC deployments with minimal need for IT resources, and can also be used for prototyping more complex SPC solution implementations.
Predisys Multivariate SPC
The Multivariate SPC and Analysis is an add-on to Predisys Analytical Suite. This module is used for creating multivariate models using advanced statistics such as Principal Component Analysis and Hotelling T^2.
Predisys Measurement Systems Analysis (Gage R&R)
A robust and highly automated MSA (Gage R&R) add-on to Predisys Analytical Suite.
Predisys Measurement Systems Analysis (Gage R&R)
StatHammer™ is a new generation predictive analytics tool for the Industrial IoT applications. It combines advanced Multivariate SPC with signal and spectrum analysis. Directly integrated with Azure IoT, advanced IoT devices and MEMS sensors, it creates a unique new platform for building predictive, condition-based process controls. The ultimate goal of this new technology is to build superhuman senses into manufacturing processes and prevent quality issues before they happen.